And stick a bar code paper to cover it. Maintenance Maintenance data Maintenance schedule Throttle operation Air cleaner maintenance Spark plug Idle speed setting Drive chain adjustment Brake system adjustment Wheels and tires 2. At full extension, the measurement should be no less than 3. Remove the two brake caliper mounting bolts B and remove the brake caliper. Inspect the chain slack midway between the sprockets. The arm should always point straight back from the steering post.
Remove all traces of old gasket material and apply a new base gasket. Remove the outside dust boot E. Install the holder and oil seal tighten with the nuts. Let the rear axle lie in V-blocks and check the runout. Open the brake oil tank, lose the drain screw of the brake caliper without braking motion.
Replace or repair if necessary. Lubricate the connecting rod both ends and crankshaft main bearing area. The Workshop Repair Manual for Aeon Cobra 125 180 contains: Information Maintenance Engine removal and installation Emgine lubrication and coolin system Cylinder head and valves Cylinder and piston Transmission system Front wheel,suspension and steering Rear wheel system Fenders and exhaust pipe Electrical system Troubleshooting Workshop Repair Manual Aeon Cobra 125 180 for instant download in format pdf. Brake Disc Thickness New 0. Measure the resistance between the yellow or white or green wire and ground. Assembly is in the reverse order of disassembly.
The first Aeon models were small displacement ones, 50cc and 100 cc, but in the year 2000 they moved on to bigger and better things and developed the first 150cc with reverse gear model. Check the driven sprocket for damage or wear. Remove the lock nut, washer, and the kick-start pawl from the crankshaft. Inspect the kick-starter spindle bush for wear of damage. Install the crankshaft gear, woodruff key and slotted nut. If necessary, heat the crown of the piston slightly with a propane torch.
Improper installation of piston rings Scored or scratched piston or cylinder wall. Drain the fluid into the container. The standard is 10~20 mm. Rear Brake Balance Adjustment Front Brake. This seat release bar is under the right side of the rear fender.
Inspect Woodruff key for wear. Install new valve seals on valve guides. Apply engine oil to valve guides and seats. Remove the cam chain from the sprocket by tilting the cam assembly and simultaneously lifting the chain. Set the driven clutch assembly on a flat surface. Oil contamination Worn piston rings.
Remove the upper and lower ball joint cotter keys and castle nuts. Run engine two to three minutes until warm. This nut is under this steering shaft. Remove the outer roller pin cover by turning and pulling up on the cover. Clean mating surface of disc and hub. Install the washer and nut. Install new O-ring A in the caliper body.
Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp. Inspect the inner spacer for wear, replace if needed. After removing the camshaft and securing the cam chain, tap cylinder head lightly with a plastic hammer until loose. Oil not changed often enough. Inspect chain for worn or missing rollers or damage.
Start the engine and let it idle for one to two minutes, Stop the engine and inspect for leaks. Check the tire pressure at cold tire conditions. Remove cam chain guide at front of cylinder. Remove the skid plate under swing arm. Place a container under caliper to catch fluid draining from brake line.
The adjusting nut changes the distance between the brake pump and the hydraulic cylinder driving rod. Check Fuel Flow to Carburetor Lack of fuel in tank Fuel Flow Clogged fuel line Restricted Clogged fuel valve Clogged fuel filter Clogged fuel tank breather hose Remove Carburetor check Clean jets with high pressure air gun. You need to remove the seat, rear fender and footrest plate, before you take off the exhaust pipe. Using the Slotted Nut Socket, remove the crankshaft slotted nut A. There are two displacements available for the Aero scooter: 50cc and 100cc - red, silver, yellow and blue being the colors available for both of them. Check spring for squareness as shown in.