Switch should read no continuity. Reconnect battery cables to battery. Normally, insulators are white misfiring. Such fouled plugs may be serviced clean, file and regap and reinstalled. Reinstall the water pickup or the through the hull fittings in the proper locations.
Once you download the manual you can save the manual to your computer, tablet or device, forever. Install brush holder into rear end frame and slide as shown or damage to the alternator will result. Coast Guard Rules and Regulations to minimize risks of fire and explo- sion. Assemble thrust collar on shaft with shoulder next to snap ring. Without removing the gauging that there is no excessive drag.
Warm engine carburetor percolation 1. Replace centrifugal advance, as necessary. Apply grease to seal lips. Using continuity meter, connect test leads as shown, and connect 12-volt battery with jumper leads as shown. Install insulator cap on regulator clamp alternator in vise as shown. The following information contains factory service procedures for valve cover removal, cleaning and installation for the MerCruiser 5. Disassemble piston from connecting rod using fications before pistons can be considered for re-use.
After all bearings is a graduated scale which is correlated in thou- have been checked, rotate the crankshaft to see sandths of an inch. Check oil level with boat at rest in the water. Read and refer to the other sections in this manual for information regarding proper inspection and service procedures. Wet Fouling Oil Deposits The plug becomes shorted by excessive oil entering the combustion chamber, usually in the engine with many hours of operation. Inspect the drive unit anodes and replace if 50 percent eroded. Condenser Short or Leakage Test c.
If bat- circuit probably is shorted or grounded. Pull end frame off bearing. Replace the throttle body if necessary. Check engine oil level with boat at rest in the 2. Install check ball, spring, and retainer in passage as shown.
Clean gasket material from end plate and heat exchanger. Sometimes noises can be caused by moving source of engine noise;. Temporarily join the engine harness wires together. Using the correct size driver, press bearing into housing, from direction shown, to depth specified. Bent, damaged, or wrong propeller. Rod should just slide cover is in line with long case mark on choke housing. Also, excessive air bubbles due to growth on bottom hull could cause the sea water pick-up insufficient water for cooling if equipped , see engine overheats cooling system.
Install float assembly and hinge pin. Install main metering jets with gaskets as shown. Repeatedly clean out drain holes using a stiff quired with Quicksilver Primer and Spray Paint. If you do not notice bubbles, install the hose between the thermostat housing and manifold s. With engine in this position, the following valves may be ad- Engine Not Running justed: With valve cover removed, adjust valves when lifter No. As such, these manuals cover the most important systems and components and each chapter includes complete, sequential instructions for teardown and reassembly of the system being discussed.
Service Manual 31 Part Number 90-864260. Install return fitting in hose and tighten hose shown. Coat roller bearings and gear with a small amount d. Position rear end frame and stator assembly over leads to the three rectifier terminals. Crankshaft area, front of engine, timed to engine 1. Use a good automotive oil pressure test gauge. Disconnect wire from terminal on fuel tank cap- tions.