Center Distance: Distance between center of crankshaft and center of driven clutch shaft. . Inspect the crankshaft gear Q for broken or worn teeth. Reposition the shocks to the outside mounting holes. Align the U-bolts with the white the left side are installed into the frame later in this marks previously made on the axle tube for proper rear axle assembly procedure. Payment and download Instructions: 1 Click on the green instant download button at the top left corner of this page to buy your repair manual now. Slide off the shift dogs and wave springs.
Remove the outlet radiator hose, inlet radiator hose, surge tank hose, and overflow hose from the radiator. A-arm bolts 24 Nm Nuts Bearing Lower A-arm Bushings Carrier Bolt Snap Ring. Complete step-by-step instructions, diagram's, illustration's, wiring schematics, and specifications to completely repair your vehicle with ease! Remove the shift forks from the assembly. Install brake caliper using new bolts. These package deals are complete with all the details needs.
When Troubleshooting performing the test, you are testing the amount of voltage drop through the connection. Each Polaris Ranger manual is in pdf format, no special software is needed to download and view a manual. Remove all gasket material from the cylinder sealing surfaces. Remove the drain plug and allow lubricant to drain completely. Be sure machine is secure before beginning this service procedure.
Polaris Premium All Season Grease. Retainer 21 Nm Spacer Rubber Bottom Pivot Ball Washer Spacer Front Strut Clamp Washer 18 ft. All models, and all engines are included. Be sure the seal is seated into the cover properly. Remove balance shaft and crankshaft. A 15-amp circuit breaker protects the fan motor circuit.
Tons of pictures and diagrams at your fingertips!! Piston should slide in and out of bore smoothly, with light resistance. This Service Manual has easy-to-read text sections with top quality diagrams and 17. Inspect the gear teeth and the three tabs on the gears for To Assemble: wear. The flame treating procedure can often be used to reduce or eliminate the whitish Remove the two bottom T-27 torx screws. Remove the input cover Inspect the pinion gear K and 26T output gear L for nics H and pinion gear assembly from the gearcase. Using Removal Tool Nut C a hand held propane torch, apply heat around outside of bushing until tiny smoke tailings appear.
Visually inspect disc for scoring, scratches, or gouges. Gearcase Assembly Pinion Gear Cover Replace all O-rings, seals, and worn components. Using a side cutters, cut away and discard the boot clamps. Use caution when working with the top gear. Once bearing is at bottom of casting, Upper Bolt support casting on outer edges so bearing can be removed. Removal Lock the emergency parking brake.
This manual very useful in the treatment and repair. It is great to have. Always use genuine Polaris parts. Hold strut rod and remove top nut. Thoroughly clean the cam shaft. Replace starter drive if gear teeth are cracked, worn, or broken. Remove the retaining clip A from the clevis pin B that Remove the nut, bushing, tube, and bolt from the brake attaches the master cylinder to the brake pedal lever.
Factory highly detailed repair manual's, with complete instructions and illustrations, wiring schematics and diagram's to completely service and repair your vehicle. Start the wheel bearing carrier onto the drive shaft. When installation is complete, yokes must pivot freely in Continually check for free movement of bearing cross as all directions without binding. Slide the joint onto the drive shaft splines and align the 20. Breather Bolt Toque: ± ± 5 in. Install a new needle bearing, the low gear, the thrust washer and the snap ring. Tighten bolts to specified torque.
All pages are printable, so run off what you need and take it with you into the garage or workshop. Drive bearing out evenly by tapping on outer race only. Water Pump Gear will not allow the seal to wear-in and seal properly. Can be saved to your computer forever. A repair manual comes with comprehensive details regarding technical data, diagrams, a complete list of car parts and pictures. Remove the bearing from the input shaft with a puller. Transmission Drain Plug 14-19 Nm 27-34 ft.
Removal Elevate front of vehicle and safely support machine under the frame area. These marks must align housing. E Emission Control System Service California Have an authorized Polaris dealer perform these services. Keep battery terminals and connections free of corrosion. Inspect O-ring and replace if damaged. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.